Single station distributor welding induction heating automation equipment

Features
1. High pass rate eliminates hidden dangers of soldering, improves the qualification rate of soldering once, and improves the appearance of welds
2. Reduce the cost Because the solder is adjusted from the electrode to the welding ring, and the backlash of the solder is used, the solder cost is reduced, and the input cost can be recovered shortly after the production.
3. Easy operation of process parameters With Chinese touch screen, all process parameters of the production process can be adjusted, and the process parameters of the actual output can be stored and extracted, and the process parameters can be monitored at the same time.
4. Efficient and efficient High-frequency brazing is more than 30% more effective than manual welding.
5. Nitrogen protection The two stations are protected by nitrogen. The two stations are separately adjustable in nitrogen flow, and the flow rate can be adjusted by the flow adjustment switch.
6. Automatic alarm The control system has an alarm device. When the machine fails, the alarm is issued in time. The error message is automatically displayed and stored on the machine, and the alarm information can be queried.

Equipment is widely used in shafts and discs (gears, ring gears, hubs, windows, etc.)
Mechanical parts; automobiles, motorcycles (sprocket, valve ram, crankshaft, rocker arm, clutch plate, cylinder head valve seat, etc.)
Accessories; hardware tools (saw blades, knife scissors, rivets, etc.), etc.
Surface or local (heating, quenching, annealing, welding, etc.)
Heat treatment; annealing of non-ferrous metals, stainless steel products, brazing, melting, etc.
The workpiece has a short heating time, high production efficiency, good processing quality and easy control of the process. It is matched with the quenching machine to facilitate flow and automated production.
 
 
Machine features:
The machine consists of induction heating main unit, cooling system, electric control system, work table, water tank and lifting workpiece fixing mechanism. The heating main unit is a push-two structure, one work, one pick-and-place workpiece.
1. Integrated design of heating main unit, cooling system, control system, lifting spray mechanism, etc. The worktable is made of stainless steel and switches are set.
2. The adjustment jig and heating process can be replaced according to the different outer diameter and length of the workpiece, and the heating time, power size, spray time and other procedures can be set. The control mode is divided into manual and automatic control.
3. Control set heating time range 0-99 minutes, minimum adjustment time is 1 second
4. With over-voltage, over-current, over-heat, water shortage and other protection functions, the power level is steplessly adjustable
5. Water cooling system adopts intelligent cooling unit, closed self-circulating cooling water supply
6. 100% load continuous design, can work 24 hours a day.

Single station distributor welding induction heating automation equipment

Single station distributor welding induction heating automation equipment introduction:

The high (medium) frequency electric induction heating equipment independently researched and produced by the company is a new technology product completed with international and advanced electronic components and unique technology. It can inductively heat any metal in a non-contact form by penetrating non-metallic substances by the principle of electromagnetic effect.

1: The heating temperature is high. Can melt any metal. Can reach any temperature.

2: Heating speed is fast. There are very few rights layers.

3: High efficiency and energy saving, high energy conversion rate. The power consumption is 1/5 of the old-fashioned tube. The standby state consumes almost no power. And can work 24 hours a day.

4: Automatic control, can adjust the power and time of heating and insulation process. Conducive to improve the repeatability of heating. Simplify the worker's operating skills.

5: Particularly safe, avoiding the risk of electric shock from pressure. Occupational gas, gas and other dangerous gas heating, unknown fire production. More in line with national safety and environmental protection regulations.

6: Small footprint. It is easy to operate and requires no special training. It can be learned in a few minutes.

7: Installation is simple, just power and water. The induction coil can be freely disassembled. Easy to replace.

8: This unit has automatic protection. Water shortage. Undervoltage, overcurrent. The lack of any of the parameters does not meet the requirements. The machine will automatically shut down and no longer work. With higher reliability and stability.

(1) Suitable for any metal heating, the temperature can reach any temperature you want.

(2) Suitable for welding between metal and plastic, such as: speaker net implant. brush. Daily necessities. Eyebrow brush. Electrical switch welding. Stainless steel tube and plastic summer combination.

(3) Welding between metal and metal (same kind. dissimilar metal welding) such as: turning tool. Create a knife, reamer. drill. According to the film, woodworking knives. Abrasives, faucets. Bathroom products, air conditioning tubes, air pipes, tubing. tool. appliance. Antenna, cable box, dispenser. Rhinestones, etc.

(4) Suitable for tempering various metal materials. Annealing, quenching, quenching and tempering, etc., such as: Drinking utensils. stainless steel. Chuck. thimble. Stainless steel appliances. Tool tempering;

(5) Suitable for quenching various metal materials: gears. Cam. Axis class. tool. Tool. Hardware accessories, auto parts. Travel, industrial supplies, daily necessities. Machining, etc.

(6) Hot forging. Hardware workpieces, standard parts. Case. Spare parts, off the ball head, tools. appliance. And other metal heating molding process.

(7) Smelting. gold. silver. Chin, zinc alloy. copper. steel. Metal such as iron is smelted.

Main specifications: 5KW 15KW 20KW 25KW 30KW 40KW 50KW 60KW 80KW 100KW 120KW, 150KW 180KW 200KW can be customized according to the requirements of the user. The company can provide long-term after-sales service for similar products for new and old customers. And provide technical advice.

JYP is a brand of Suzhou Jiyupeng Power Technology Co., Ltd. It has 15 years of research and development production team of induction heating equipment. In 2015, it registered the company in combination with the actual situation at home and abroad. The induction heating equipment developed by the company is: handheld, digital, medium frequency, Ultra-audio, high-frequency induction heating equipment and quenching machine tools, induction heating dedicated sets of thermal equipment. It is widely ...

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